Thermo-electric generator



July 22,1958 K. c. JORDAN 2,8

THERMO-ELECTRIC GENERATOR Filed Oct. 20, 1955 7 III III M iii III ll I NH H,

BY Kennfh 0. Jordan W Q M W' ATTORNEY chamber.

. .:2;844,'63-9 V THERMGELECTRICIGENERAT-QR :StatesofAmerica as'arepresen'ted ibyathe United States I, AtomicEne gy Commission v 'Applicationflctober '20, 1'9'55,Serial No.'541,865 4Glaims. :(Cl.'13.6 i4) Ihe present invention relates. :toQatherino-electric generator, and more especially tov an improved ides/ice ,for

,more eflicien'tly convertingithermaltenergy into; electrical .-energy. 7 H

A' calorimeter is one, example of iaTtheIrmo-electric, generator, andis an instrument which produces-anlectfical U fwd W6 Pa en Kenneth C. ilordan, "Dayton, 'Ohio, assignor to the- United preferred form of, generator, and

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vantages of my invention willjlbecome apparentfrom the following descriptionof -a preferred embodiment-thereof,

when read in connection with 'the appen ded drawings, in Which': i I v i A "Figure -1 isra partial cut-awayperspective ,v'iewtfl a Figure 2 illustrates thefnovlarrangementof couple wires mountedron the inner rings and the outer rods. r 1 According to my, invention, a thermoeelectric generator of novel design and improved construction isprovided in such manner that there is;,established;and maintained a greater temperature diflerence between. the 'hot .andtcold junctions of tthernropile than in similar generators ,of the prior art. The temperature of the 'hdtjllnctionjis raised by providing excellent thermalcontact ,abetwe'en .each of the junctions and the heat source container, while theternperature .ofthe cold'junctions is lowered byprovidinglarge-heat transfer surfaces as can integral,p art of signal proportional to the heat ,produced 'ina sample Some ,calorimeters utilize thehchan ge .in,.elec- ,tncal resistance with temperature ofta resistance thermometer, which is coupled toa bridge circuit provided with a self-balancing galvanometer, .to measure the 'heat ,given'upby-a reaction'undenstudy. a I p A second typeofjknown thermoelectric,generatorliis .the radioactivebattery described in co=pending applicati0n,S. 'N. 499,543 48),, filed April ,5, .1955. "In the in- Y vention there .described,,:electrical. energyis generatemby .convettingrthe energy ofradioact ivedecayfto lieateiieigy I'and then-further converting thelheatr energy touelecti icial ,energy. A radioactive source ;is sealed :inside ,a, .suitable container whichis placed-,inithermal acontactwith thefhot ,junctions ot a'therrnopile. The cold junctions iof gthe thermopile ,are thermally insulated from thejhot, jun tions v.and frorn .the inner container and .are,broughtputaflone ..or both endsofthe batterytorcooling. ne serious-deficiencyin allradioactive,lhatterieslof the prior art is the :relatively,lowcefficiency with which the energy of radioactive decay -isconvertedlint-o electrical energy; @One cause forthis low eifiiencyais the lac kv of cooling area,ofthe coldjunctions, wh ileanother is [the f poor thermal contact between-hot junctions and the heat source container; 'Even in the most advanced currentlyreported batteries, this leificiency hasabeen well below 1%. It is wellrecognized that the number o f,:uses.,f or

the radioactive. batteryand the calorimeter,

With aknowledge of-the foregoing and other short- 7 Q comings of the thermo-electric generatorsknown tothose working-in the art, have as a;'primar;-y object .of my -.invention the provisionol? .a device:characteriz ed by-its unusually-high efiiciency in converting thermalsenergy to useful electricalenergy. A/further object-of myinven- 'tion is to provideja thermo-electric generator characterthe :coldg'unctions themselves, which heat'transfer surfaces also form structural supports for the-generator. The device, is so constructeddhat theheat ,source may .be ins'ertedand withdrawnat :will, after assemblyof the ,1'- e-.

mainder of the device, without .substantial radiation hazard to personnelduetolong exposure. I v t Referring now to Figure 1,;a cylindrical heatsource cup or containerAis ,provided with apair ofhcirctunifen ential rings 3, .3 about its periphery. The ringsmay form an integral part ofQthe \container-or may be press fit .tightly-thereabout to make excellent thermal, contact withthecylinder, and 2a're; .provided with a;plurality.of spaced apertures through whichtherrnocouple wiresare threaded. Theringsshould he formedefroma,relatively tgood thermally-conductive rnetal which can also ,be oxidized sufiiciently to insulate the thermojunctions r-in the apertures electrically from the rings, Anodizedaluminumjand nickel exposed foran hour orrnore ,at 11 0'0 -C.f in' an oxidizing atmosphere will form-excellent .low voltage insulators such as are-required tor the rings Aluminum is preferred tor generators 1 operating -below -600 C., while-for higher temperatures nickel is suitable.

The apertures in-the ring-should-be .only slightly larger 'in diameter than the hot junctions 8, 8', which. are held inplace rnechanicallyqby lan electrically insulating-hut thermally conductive-material such as Sauereisemcement,

which is a liquidporcelain cementavailableir om the Sauereisen Cements Company, Pittsburgh J5, :Pennsylnon-oxidizing metal.

vania -Anyceramic cement having adequate electrical and thermal propertiesis equally suitable.- The sQYIindricalco-nta'iner 4 s-houldbe formed from anon-oxidizing metalhavinga low emissivity, or should .be platedwith a The container receives-the heat 4 source, which ,may be insertedthrough :aperturefi9 direct- 'ly above it Where a radioactive source-is-used, =container 4 isrpreferabl-y sized s-othat'the-sealedsource will just slip into the. container ,to provide 'good thermal contact betweenzthesource and-the container. I g Plates 5, 5" may be circular, formedtrom anelec- 'trical insulating material, and provided with a ringzof apertures '10. near their outer circumferencesfor :receiving opposite ends of therods 6.; ,The EI'OdSfShOUldJbfl good electrical conductors, preferably copper -or silver.

' They serve several functions: as ,structural{ members,'

ized by relatively high efiiciency, ruggedness, 'and ease-of assembly. f A further object oflth'e invention is toprovide an improvedradioactive battery which can be izcompletely z'assembled without the;source of radioactivity being gin place, soias to aelirninate radiationmazards :to personnel assembling'the battery; -Ifhese and-aotheiiobjectssandxadespacin'g the plates 5, 5' apart; asfconductive -niember's, forming an integral part of the1cold junctions -;of the thermocouples; as heat radiators, maintaining'the :maximum temperature differential betwecnhot-and' coldvi lncv tions by providing a large cooling area tor the 'cold' junctions; and as a means for connecting the thermo- I junctions in electrical. series relationship ,itojform a; therm'opile. r 1 Y lia tented July,2 g, 1958 i thermocouple wire such as iron, are numbered 1, 1',

while leads of the second type of thermocouple .wire, which may be constantan, are numbered 2, 2. 1 and a wire 2 form a hot junction at 8, while opposite ends of these wires are fastened respectively to rods adjacent one another. In like manner, a wire 1 joins a wire 2 at hot junction 8', with opposite ends of these wires being fastened to respective adjacent rods at points 7! 7'! It may be seen that in the embodiment shown, utilizing two circumferential rings, the cold junction is not actually located any given 'point along the rod, but rather comprises the junction of the wire 1 or 1 with the rod, 2. length of the rod, and the junction of the wire 2 or 2 with the rod, so that the rods form an integral part of the cold junctions. The thermo-electric power of the junction is not aifected by having this portion of the rod separating the two types of wire. The rods are further used to carry out the series electrical connection of the thermocouples. This series connection may be traced from a junction 7 through wire 1 to a junction 8, through wire 2 to junction 7, along a rod 6 to the junction of wire 1 with that rod, along wire 1 to a junction 8', and along the wire of type 2 to junction 7", along the corresponding rod to the junction of wire of type 1 with that rod, then along wire 1 back to another junction, and so forth. Thus the consecutive rods spaced around in a cylindrical configuration form, together with the central, spaced-apart equatorial rings, a unique natural path for construction of a thermopile.

Radioactive batteries of the prior art could not be easily mass produced because of the inherent radiation danger to personnel in fastening the hot junctions to the source, then fastening the cold junctions to the end of the container. In the present invention, however, the entire generator can be assembled in complete freedom from radioactive radiation, then after assembly the source can be admitted through aperture 9 into the container, a. lid press fit over the top of the cylinder 4 if desired, and a closure member applied ot the aperture 9, if desired. This operation takes only seconds and is adaptable to remote handling by tongs, so that no radiation hazard to personnel is encountered.

The entire generator may be assembled very simply as follows: the hot junctions of the several thermocouples are formed and inserted in the apertures of the circumferential rings, then cemented in place with Sauereisen cement. The container and thermocouples can then be positioned between the end plates. One conducting support rod may then be inserted between the end plates. One of the thermocouple leads 1 from the upper ring may be silver-soldered to the upper por tion of the support rods. A lead of the opposite type of wire may be soldered to the same rod directly below the first soldered joint, this lead being connected to a hot junction carried in the lower ring. A second rod is then inserted adjacent to the first one. Again both types of wire, one from each circumferential ring, are silver-soldered to the rod, this time at two points nearly midway between the planes of the rings 3. The next rod is inserted and two leads soldered thereto at points above and below the planes of the rings 3 to form the series connections shown in Figure 2. The final two support rods inserted will each have only a single lead soldered thereto, and the free ends of the remaining thermocouple leads form the output terminals ofthe generator.

When the generator is employed as a radioactive battery, sealed sources of polonium-2l0 or strontium-90,

A wire available from the U. S. Atomic Energy Commission,

' are preferred. Those isotopes require a minimum of shielding, so that there should be no radioactive hazard from use of the battery. Moreover, those isotopes are most suitable from a cost per curie standpoint.

Many other uses for my novel apparatus will suggest themselves to those skilled in the art when faced with the problems of converting thermal energy to electrical current, or alternating current to direct current. For example, an electric heater may be placed inside the container 4 and heated with a source of alternating current. Then the output from the generator is a direct current, free from ripple. The thermal generator output voltage is also insensitive to ambient temperature changes, is use ful at lower and much higher temperatures than devices incorporating semi-conductor reactifiers, and also is useful in strong radiation fields which destroy semi-conductors or change their characteristics rapidly.

While the container is preferably cylindrical, a spherical container may also be used; A single equatorial ring is preferably used with a spherical surface, but a plurality of rings, having proper contour of the contacting surfaces to provide excellent thermal conductivity and a stable, rigid structure, may also be used. Tension members may be employed between the rings to insure close physical contact with the sphere. A plurality of annular ring members may be used about the cylindrical container, the two shown being only one embodiment of the invention. The number of rings will depend upon the number of thermojunctions required, as will the number of the cold junction rods. Where more junctions are required than can be provided with a single cylindrical ring of rods, one or more insulating rings may be provided and the rods stacked vertically in complete cylindrical rings. For example, if four annular rings are provided around the cylinder 4 to receive the hot junctions, an insulating ring could be provided midway between end plates 5, 5' and the bars 6 formed only one-half their present length. The insulating ring would prevent e1ectrical contact between the bars extending to the upper end plate and those extending to the lower end plate, so that the series connection of the thermojunctions can be made in the manner above described. These rods may be coated on their inner surfaces so that they are highly reflective to infrared radiation, as by plating with gold, while the outer surfaces may be coated with a substance such as colloidal graphite, to make them efi icient radiators of infrared radiation, to further improve the ethciency of the generator.

Having described my invention, what is claimed as novel is:

1. Apparatus for converting thermal energy from a source into electrical energy comprising: a thermally conductive container for receiving said source, at least one annular member disposed about said container in thermal contact therewith and provided with a plurality of spaced apertures for receiving thermojunctions, a thermopile comprising a plurality of thermocouples provided with hot and cold junctons connected in electrical series relationship, respective hot junctions being disposed in corresponding apertures in thermal contact with but electrically insulated from said annular member, first and second electrical insulator end members disposed in spaced relationship on opposite sides of said container, a plurality of electrically conducting spacer members disposed between said end members and about said container, each of said cold junctions including part of a. corresponnding spacer members, and means coupled to a first and second of said spacer members to derive an output signal therefrom.

2. Apparatus for generating electrical energy from a source of heat energy, comprising: a thermally conductive container disposed about said source and provided with at least one annular member in thermal contact therewith, said annular member being provided with a plurality of spaced apertures, first and second electrical insulator plates, a plurality of electrically conductive spacer rods conected to said plates in cylindrical configuration about said container, and a plurality of thermocouple wires of twogroups, a group of hot thermojunctions, one in each of said apertures, each of said hot junctions consisting of a wire from each of said two groups, means for electrically insulating said hot junctions from said annular member, and means forming a group of cold junctions on said spacer rods, a wire from each of said two groups terminating on each rod.

3. A calorimeter for receiving a source of heat to be measured comprising: a thermally conductive container for said source provided with at least one annular member in thermal contact with the periphery thereof, said annular member being provided with a plurality of spaced apertures, a cylindrical housing for said container comprising first and second end plates and a plurality of electrically conducting rods connected to said end plates to form a cylindrical radiator, means for electrically insulating said bars in said end plates, a plurality of thermocouples connected in electrical series relationship and provided with hot and cold junctions, said hot junctions being disposed in separate apertures in said annular member and electrically insulated therefrom and said cold junctions being formed on respective spacer rods, opposite ends of the thermocouple wires forming each hot junction being connected to adjacent spacer rods, and means for deriving an output signal from a first and second of said rods.

4. Thermo-electn'c generator apparatus for generating electricity from a source of heat comprising: a thermally conductive container for receiving said source, said container being provided with first and second annular rings in thermal contact therewith, each ring being provided with a plurality of spaced apertures therein for receiving thermocouple junctions, an outer envelope member comprising a pair of end plates and a plurality of rods connected between said plates in cylindrical configuration about said container, said rods being electrically conductive and said end plates being electrical insulators, a first 1 of said plates being provided with an aperture for admitting a heat source into saidcontainer, and means forming a thermopile provided with hot and cold junctions connected in electrical series relationship comprising first and second groups of thermocouple wires, each said hot junction being disposed in one of said apertures in thermal contact therewith but electrically insulated therefrom, each said cold junction being formed from one of said rods and a wire from each of said groups connected FOREIGN PATENTS RCA Atomic Battery, Radio Corporation of America, 1954, pages 3, 7 and 10.

Chemical and Engineering News, vol. 32, No. 42, October 18, 1954, pages 4183-4184. 

